AS 5369

Standard for Cleaning, Disinfection & Sterilization of RMDs
(Supercedes AS 4187 & AS 4815)
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AS 5369

A critical standard focusing on the reprocessing of reusable medical devices in both health and non-health-related facilities. This standard provides guidelines to help ensure reusable medical devices are cleaned, disinfected, and sterilised properly to prevent infections and improve patient safety.

5 Key Points of AS 5369

1. Space Layout & Design

Separate rooms are required for clean & contaminated reprocesing and ensure unidirectional workflow & airflow to reduce the risk of cross-contamination.

2. Product Families

RMDs are grouped according to their material, intended use, design characteristics, physical mass & thermal conductivity. You are required to understand & document the product family for each individual device used and correctly reprocess each device.

3. New Equipment

Washer Disinfector (WD) compliant with ISO 15883, Sterilizer compliant with EN 285 or ISO 13060, Water Supply as in Table 7.2 & 7.3 of AS 5369 and undergo documented IQ, OQ & PQ.

4. Device Identification & Traceability

All instruments are required to be traceable to the patient. The system needs to identify the cleaning process applied to each RMD including an ability to track a device to a patient & allow a recall if required.

5. Water Quality

Water quality is a critical consideration in all stages of RMDs. The key Water Quality parameters to be considered are shown below; 

Cleaning Reusable Medical Devices

Water Quality Requirements

Hardness

High mineral content can affect sterilization efficiency and equipment lifespan. Water must be softened or treated to meet specified hardness levels.

pH Value

The pH of the water should be controlled to prevent damage to medical devices and ensure effective sterilization.

Ionic Contaminants

Water must be free from harmful ionic contaminants, including heavy metals, halides, chlorides, phosphates, and silicates, as these can corrode equipment and compromise sterilization.

Microbial Population

Water must be treated to reduce microbial presence, ensuring that no microorganisms survive the sterilization process.

Bacterial Endotoxin

Levels of bacterial endotoxin in the water must be controlled to prevent contamination of sterilized devices.

Water Supply Systems:

Capable of delivering water that meets the quality parameters specified in tables 7.2 , 7.3 and 7.4 of AS 5369.

Table 7.2

Final rinse water quality for manual cleaning, manual disinfection and washer-disinfectors


AnalyteMaximum Concentration Levels
Supply water
Final RinseAST Limit of reporting
Total Hardness (CaCO3)150 mg/L1 mg/L CaCO3
Chloride (Cl)120 mg/L0.05 mg/L
Conductivity 20°CAs recommended by system manufacturer1 µS/cm
Total Viable Count (cfu/100 mL)*10 cfu/100 mL1 cfu/mL
Pseudomonas aeruginosaNot detected/100 mLN/A
(Atypical) Mycobacterium sp.Not detected/100 mLN/A
Chemical purity^ as Electrical ConductivityIn accordance with WD manufacturer's recommendations1 µS/cm
Endotoxin EU/mL30 EU/mL0.1 EU/mL


Table 7.3

Final rinse water quality for washer-disinfectors for thermolabile endoscopes


AnalyteMaximum Concentration Levels
Pre-cleaning, cleaning and rinses
Final RinseAST Limit of reporting
pH-5.5-80.1 pH units
Conductivity 20°C-30 µS/cm5 µS/cm
Total Hardness (CaCO3)150 mg/L10 mg/L1 mg/L CaCO3
Chloride (Cl)120 mg/L10 mg/L0.05 mg/L
Iron (Fe)-0.2 mg/L20 µg/L
Phosphates-0.2 mg/L0.003 mg/L
Silica (SiO2)-1.0 mg/L0.1 mg/L
Total Viable Count (cfu/100 mL)*-100 cfu/100 mL1 cfu/mL
Endotoxin EU/mL-0.25 EU/mL0.1 EU/mL


Table 7.4

Feed water quality to a dedicated steam generator for steam sterilizers


AnalyteMaximum Concentration Levels
(Feed water)
AST Limit of Reporting
Conductivity 20°C5 μS/cm1 μS/cm
pH5 - 7.50.1 pH
Hardness (CaCO3)2 mg/L CaCO31 mg/L CaCO3
Chloride (Cl)0.5 mg/L0.05 mg/L
Phosphates0.5 mg/L0.003 mg/L
Silicates (molybdate reactive)1.0 mg/L0.1 mg/L
Iron (Fe)0.2 mg/L20 μg/L
Lead (Pb)0.5 mg/L0.05 mg/L
Heavy Metals excluding Fe, Cd, Pb0.1 mg/Ltested as metal ion


Testing and Monitoring

Regular testing and monitoring of water quality are required to ensure ongoing compliance with the standard. This includes:
Installation Qualification (IQ): Ensures that equipment is installed correctly.
Operational Qualification (OQ): Verifies that equipment operates according to specifications.
Performance Qualification (PQ): Confirms that the equipment consistently produces the desired outcomes.

Achieve AS 5369 Compliance in Water Quality

Ensure your water quality meets AS 5369 standards with our expert guidance. Schedule a consultation with our specialist to discuss your specific requirements and ensure compliance.